Slow-Smoked Pulled Pork Sandwiches with Classic Potato Salad

By , Test Kitchen Director · Reviewed by AislePrompt Editorial · ·

Juicy, slow-smoked pulled pork piled high on soft buns with creamy classic potato salad on the side. This bbq & smoked ready in about 780 minutes pairs pork shoulder (bone-in), kosher salt, black pepper for a weeknight-friendly dinner that comes together with one pan and minimal cleanup. Each serving lands at about 700 calories and feeds 8, so it slots cleanly into a weekly meal plan and pairs well with a quick salad or grain on the side. Tap "Plan a meal with the AI" below to drop this recipe into your week and send the ingredients straight to Instacart. Nutrition values are approximate, calculated from USDA FoodData Central (fdc.nal.usda.gov) — verify against ingredient labels for any health-driven dietary plan.

Prep: 60 min Cook: 720 min Serves 8 BBQ & Smoked cuisine 700 cal/serving
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Ingredients

Instructions

  1. Step 1: Preheat smoker to 225°F using hickory wood chips. In a small bowl, mix 3 tbsp kosher salt, 2 tbsp black pepper, 1 tbsp paprika, 1 tbsp garlic powder, and 1 tbsp onion powder. Rub this spice mix thoroughly over the entire 5 lb pork shoulder.
  2. Step 2: Place pork shoulder in smoker and smoke for 10-12 hours until internal temperature reaches 195°F and pork is tender enough to pull apart easily. Spritz with 1/4 cup apple cider vinegar every 2 hours to keep moist.
  3. Step 3: Meanwhile, place 2 lbs peeled and cubed Yukon Gold potatoes into a large pot of salted water. Bring to a boil and cook for 15 minutes until fork-tender. Drain and cool slightly.
  4. Step 4: Dice 2 celery stalks and slice 3 green onions thinly. In a large bowl, combine 1/2 cup mayonnaise, 2 tbsp yellow mustard, 2 tbsp white vinegar, 1 tsp sugar, 1 tsp kosher salt, and 1/2 tsp black pepper. Fold in cooled potatoes, celery, and green onions gently until evenly coated. Chill in the refrigerator for at least 1 hour.
  5. Step 5: Once pork is done, remove from smoker and let rest for 20 minutes. Use two forks to shred the meat into bite-sized pieces.
  6. Step 6: Toast 8 hamburger buns lightly. Pile pulled pork onto each bun and serve alongside a scoop of the creamy potato salad.

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Frequently asked questions

How long does Slow-Smoked Pulled Pork Sandwiches with Classic Potato Salad take to make?

Total time is about 780 minutes (60 min prep + 720 min cook). Most home cooks find this fits comfortably into a weeknight; double the batch on Sunday for two dinners.

How do I store leftover Slow-Smoked Pulled Pork Sandwiches with Classic Potato Salad?

Cool to room temperature within 2 hours, then store in an airtight container in the fridge for up to 4 days. Reheat covered in a 350°F oven for 10-12 minutes, or microwave at 70% power in 60-second bursts to keep pork shoulder (bone-in) from drying out.

Can I substitute ingredients in Slow-Smoked Pulled Pork Sandwiches with Classic Potato Salad?

Yes — most ingredients in this recipe have flexible swaps. For oil, use any neutral high-smoke-point oil (avocado, grapeseed, refined coconut). For aromatics, dried herbs at ⅓ the volume of fresh work in a pinch. The full ingredient list is shoppable on Instacart so you can see substitutes in real time.

How do I scale Slow-Smoked Pulled Pork Sandwiches with Classic Potato Salad for a different number of people?

The recipe is written for 8 servings. Multiply each ingredient by (your serving target / 8). Cook time stays roughly the same up to 2x; for 3-4x batches, switch from a skillet to a sheet pan or stockpot so the food isn't crowded — overcrowding steams instead of browns.

What goes well with Slow-Smoked Pulled Pork Sandwiches with Classic Potato Salad?

BBQ & Smoked bbq & smoked like this pair well with a simple grain (rice, couscous, or crusty bread), a quick salad with acid (lemon vinaigrette, pickled onions), and a pan sauce or yogurt-based dip. Tap "Plan a meal with the AI" to get specific side suggestions.