Sheet Pan Sausage Roll with Puff Pastry and Onion

By , Test Kitchen Director · Reviewed by AislePrompt Editorial · ·

A savory Australian-inspired sausage roll baked on a sheet pan with golden puff pastry and caramelized onion filling. This australian-inspired pork ready in about 45 minutes pairs (450 g) pork sausage meat, minced garlic clove, dijon mustard for a weeknight-friendly dinner that comes together with one pan and minimal cleanup. Each serving lands at about 420 calories and feeds 6, so it slots cleanly into a weekly meal plan and pairs well with a quick salad or grain on the side. Tap "Plan a meal with the AI" below to drop this recipe into your week and send the ingredients straight to Instacart. Nutrition values are approximate, calculated from USDA FoodData Central (fdc.nal.usda.gov) — verify against ingredient labels for any health-driven dietary plan.

Prep: 15 min Cook: 30 min Serves 6 Australian cuisine 420 cal/serving
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Ingredients

Instructions

  1. Step 1: Preheat oven to 400°F (200°C). Heat 1 tbsp olive oil in a skillet over medium heat. Add 1 finely chopped yellow onion and 1 minced garlic clove, cooking for 6-7 minutes until soft and golden. Remove from heat and let cool.
  2. Step 2: In a mixing bowl, combine 1 lb pork sausage meat, the cooled onion-garlic mixture, 1 tbsp dijon mustard, 2 tbsp chopped fresh parsley, 1 tsp salt, and 1/2 tsp black pepper. Mix gently until evenly combined.
  3. Step 3: Roll out each of the 2 puff pastry sheets on a lightly floured surface into rectangles about 10x12 inches. Divide the sausage mixture evenly into two long logs and place each in the center of the pastry rectangles.
  4. Step 4: Brush the edges of the pastry with 1 beaten egg, then fold the pastry over the sausage filling and press edges to seal. Cut each roll into 6 equal pieces and place on a baking sheet lined with parchment paper, seam side down.
  5. Step 5: Brush the tops of the sausage rolls with the remaining beaten egg. Bake for 25-30 minutes until the pastry is puffed and golden brown and the filling is cooked through. Let cool slightly before serving.

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Frequently asked questions

How long does Sheet Pan Sausage Roll with Puff Pastry and Onion take to make?

Total time is about 45 minutes (15 min prep + 30 min cook). Most home cooks find this fits comfortably into a weeknight; double the batch on Sunday for two dinners.

How do I store leftover Sheet Pan Sausage Roll with Puff Pastry and Onion?

Cool to room temperature within 2 hours, then store in an airtight container in the fridge for up to 4 days. Reheat covered in a 350°F oven for 10-12 minutes, or microwave at 70% power in 60-second bursts to keep (450 g) pork sausage meat from drying out.

Can I substitute ingredients in Sheet Pan Sausage Roll with Puff Pastry and Onion?

Yes — most ingredients in this recipe have flexible swaps. For oil, use any neutral high-smoke-point oil (avocado, grapeseed, refined coconut). For aromatics, dried herbs at ⅓ the volume of fresh work in a pinch. The full ingredient list is shoppable on Instacart so you can see substitutes in real time.

How do I scale Sheet Pan Sausage Roll with Puff Pastry and Onion for a different number of people?

The recipe is written for 6 servings. Multiply each ingredient by (your serving target / 6). Cook time stays roughly the same up to 2x; for 3-4x batches, switch from a skillet to a sheet pan or stockpot so the food isn't crowded — overcrowding steams instead of browns.

What goes well with Sheet Pan Sausage Roll with Puff Pastry and Onion?

Australian pork like this pair well with a simple grain (rice, couscous, or crusty bread), a quick salad with acid (lemon vinaigrette, pickled onions), and a pan sauce or yogurt-based dip. Tap "Plan a meal with the AI" to get specific side suggestions.

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