Grilled Australian Sausage Rolls with Mustard Aioli
Flaky puff pastry wrapped around savory grilled sausage filling, served with a tangy mustard aioli perfect for Aussie gatherings. This Australian-inspired pork recipe, ready in about 40 minutes, pairs puff pastry sheets, ground pork sausage, onion for a weeknight-friendly dinner that comes together with one pan and minimal cleanup. Each serving lands at about 350 calories and feeds 5, so it slots cleanly into a weekly meal plan and pairs well with a quick salad or grain on the side. Tap "Plan a meal with the AI" below to drop this recipe into your week and send the ingredients straight to Instacart. Nutrition values are approximate, calculated from USDA FoodData Central (fdc.nal.usda.gov) — verify against ingredient labels for any health-driven dietary plan.
Ingredients
- 2 sheets (thawed if frozen) puff pastry sheets
- 1 lb ground pork sausage
- 1 small, finely chopped onion
- 2, minced garlic cloves
- 1 tbsp fresh thyme leaves
- 1 tsp salt
- 1/2 tsp black pepper
- 1, beaten for egg wash egg
- 1/3 cup mayonnaise
- 2 tbsp Dijon mustard
- 1 tsp lemon juice
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Equipment for this recipe
Tools this recipe's steps call for, with a link to each on Amazon.
Instructions
- Step 1: Preheat grill or grill pan to medium heat (about 375°F). In a bowl, combine 1 lb ground pork sausage, 1 small finely chopped onion, 2 minced garlic cloves, 1 tbsp fresh thyme leaves, 1 tsp salt, and 1/2 tsp black pepper. Mix well until fully combined.
- Step 2: Roll out 2 puff pastry sheets on a lightly floured surface into 10x12 inch rectangles. Divide sausage mixture evenly, spreading it in a 2-inch wide log down the center of each pastry sheet.
- Step 3: Brush edges of the pastry with 1 beaten egg, then carefully fold pastry over filling and press edges to seal. Cut each log into 5 equal pieces and place seam-side down on a baking sheet.
- Step 4: Brush the tops with remaining beaten egg. Grill the sausage rolls for 6-8 minutes per side on medium heat until pastry is puffed, golden, and sausage is cooked through.
- Step 5: While grilling, whisk together 1/3 cup mayonnaise, 2 tbsp Dijon mustard, and 1 tsp lemon juice to make the mustard aioli.
- Step 6: Serve the warm sausage rolls with the mustard aioli on the side for dipping.









